Home » company » our capabilities » Bonding ability
Bonding by WEN TAI DA
 
Benefit from our many years of experience in bonding. We have the latest OCA, LOCA, air, gel and hybrid bonding processes in-house so we can deliver custom touch display solutions directly from a single source. We can choose the most suitable bonding method according to your requirements, design and environmental conditions, and provide you with professional advice. For our bonding solutions, we only use high-quality and qualified materials as well as state-of-the-art production methods. With our thousands of square meters of clean room, production and development capabilities, we are one of the largest and most versatile bonding suppliers in China's industrial display market.
 
We are the bonding experts!
 
 
Optical bonding versus air bonding
Optical Bonding
 
Optical bonding allows the combination of touch sensor, cover glass and display into one unit by means of different bonding technologies. In addition to the classic bonding methods such as OCA (optical clear adhesive) and LOCA (liquid optical clear adhesive), we also offer hybrid bonding as one of the most modern bonding technologies. LOCA bonding is suitable for cover glass, SITO Touch or display connections (hard-to-hard) and is cured under UV light. So-called film bonding or OCA roll lamination is used to apply the film touch sensor to the cover glass (hard-to-soft). Hybrid bonding is a further developed mixture of LOCA and OCA processes and is particularly suitable for high-volume projects.
 
Air bonding
 
With air bonding, we can offer a simple and cost-effective variant for combining displays with cover glasses or touch sensors. In comparison to full-surface liquid adhesive bonding (LOCA), air (gap) bonding is a method in which a double-sided adhesive tape is applied all around the TFT frame to bond the TFT and touch glasses together. This cost-optimised process is particularly suitable for indoor applications.
 
 
 
 
 
 
Bonding methods
LOCA/OCR bonding
 
 
In the LOCA process, liquid adhesive is dispensed onto the cover glass and then the touch/TFT panel is applied. The adhesive then spreads evenly and bubble-free between the components. The adhesive is then cured by UV light without generating much heat. This prevents the material from being stressed by heat or mechanical impact. The LOCA process is one of the most common and established technologies. It is particularly suitable for bonding hard materials such as glass, plastic and TFT panels.
 
 
 
 
Hard-to-Hard method
 
Flip method (face-down method)
 
Liquid adhesive
 
Curing by UV light
 
applicable for cover glass, SITO sensors and display
 
OCA bonding
 
 
 
 
The OCA process uses an adhesive layer on a touch film carrier to bond the touch sensor to the cover glass using a roll lamination system. Finally, inclusions such as air bubbles are removed with the help of an autoclave. This process can also be used to apply EMC or UV filters and protective films directly to the cover glass or sensor.
 
 
 
Soft-to-Hard process
 
Freeform / curved in planning
 
Force-sensitive OCA adhesive
 
curing by autoclave finish process
 
applicable for foil sensors on the cover glass
 
Gel bonding
 
 
 
With gel bonding, the display and touch unit are bonded by using a gel pad. The width, height and thickness of the pads are cut to fit the size and design of the display. The pad is then applied to the touch unit by roll lamination and bonded to a frameless display. The touch display unit is then assembled in an artificially created vacuum. This process is particularly suitable for bonding displays with thin or no frames.
 
 
 
 
 
 
Hard-to-Hard process
 
Gel pads
 
curing by autoclave process
 
applicable for frameless displays
 
Hybrid bonding
 
 
 
Hybrid Bonding combines the advantages of the LOCA and OCA processes and is suitable for bonding touch sensors to glass as well as for bonding glass or touch sensors to displays. First, a liquid adhesive is applied to the surface to be bonded in the exact amount required. Next, the adhesive is pre-cured by using UV light. Then the components are positioned precisely and bonded together in a vacuum. Finally, the adhesive layer is completely cured with UV light. We have implemented this technology in a fully automated process with high productivity and can thus efficiently produce touch glass display solutions with high volume requirements.
 
 
 
Hard-to-Hard process
 
Slit-Coating process
 
Liquid adhesive
 
Curing by UV light and vacuum
 
applicable for cover glass, SITO sensors 
and display for high volume projects
 
Pick & Place / Gap filling
 
 
The bonding of housing parts and touch units is automated and processed under clean room conditions. Thanks to the perfectly coordinated pick & place and gap filling processes, we not only guarantee the highest quality standards for our touch devices, but also meet all common industry hygiene standards.
 
 
 
 
Pick & Place and gap filling procedure
 
When bonding the glass and housing parts, the components are first measured by a computer to determine the optimum positioning. The frame is then coated with an adhesive and the glass is automatically joined to the housing part. During the Pick & Place procedure, a process-related gap is created between the housing and the glass. This is closed in the subsequent gap filling process by filling an automatically dosed adhesive precisely and evenly into the gap. This prevents the possible intrusion of contaminations such as bacteria or dirt.
 
Advantages of optical bonding
Excellent readability
 
Improved presentation of content - even in high light intensity.
Robustness
 
Increased robustness - even under harsh environmental conditions.
Prevent condensation
 
Bonding prevents the entry of humidity and thus the fogging of the display - even during strong temperature fluctuations.
For any questions, please feel free to contact us.
 
Please fill in the form and hit submit. If desired, we will get in touch with you within the next few days. Your contact data will be kept confidential.

Contact

*
Address:
Room 204, Building A, Zhonghengsheng High-tech Park, No. 3, Xinyu Road, Xinqiao Street, Shajing Town, Baoan District, Shenzhen
About us
We have been offering customized everything from a single source for almost 10 years: competent advice, new and in-house developments as well as solutions. This makes us one of the leading providers of display and system solutions on the international market. We stand for quality, innovation, reliability and the best advice for our products and for our customers. We shape the future of visual solutions.
 We are the display experts!
Subscribe
Sign up for our newsletter to receive the latest news.
​Copyright 2020 Shenzhen Wentaida Electronics Co., Ltd.​​​​​​​
We use cookies to enable all functionalities for best performance during your visit and to improve our services by giving us some insight into how the website is being used. Continued use of our website without having changed your browser settings confirms your acceptance of these cookies. For details please see our privacy policy.
×